With a specific realization of the transmission line magnet and associated
subsystems one can begin to address system optimizations and total costs.
Differential cost tradeoffs such as cryogenic operating temperature, pole
tip gradient vs. aperture, how hard to push the steel into saturation,
pressure rating and pipe thickness vs. relief valve spacing, etc. can be
examined with a reasonable cost model. An elementary cost model based
on unit costs of materials (plus a fixed assembly cost per part or per
pound) is a good first approximation. It expected that (M&S +
tax) will give a reasonably accurate assessment of magnet costs for warm
iron magnets (such as the Main Injector magnets in which more than 90%
of the costs were M&S). It is unclear that this is as good an
approximation for cold-iron magnets such as the LHC and RHIC dipoles where
final assembly costs have proven significant. For magnet associated
subsystems the most reliable cost estimates can be taken from recently
built machines for which reasonable cost accounting discipline for individual
subsystems has been maintained. Examples of these are warm iron correctors
and power supplies, beam vacuum systems, and recent cryogenic plants. Effort
has been expended to collect these unit costs for the design study of the
VLHC injector based on transmission line magnets. Two significant
conclusions from this work are that factory-based labor is cheaper than
in-tunnel labor, and that subsystems which do not exist do not cost cost
very much.